The project was completed with minimal interruptions to existing loading dock operations. The new fenced enclosure included interlocked gates and was designed to fit within the existing loading dock area and match the existing building’s architectural finishes. The initial fully enclosed dock was revised to a covered fenced-in design to accommodate Owner budget requirements. PS&S developed alternate enclosure schemes for the loading dock. The loading dock was located adjacent to a large retaining wall and had limited footprint for expansion. The existing loading dock was designed as a “sally port” to ensure secure delivery of large animals (NH primates). Part of the challenge was the installation of a secured vivarium loading dock in the building while matching existing architectural finishes (architectural concrete and pre-finished metal panels). Existing docks that were renovated received updated dock levelers, dock bumpers, and wheel locks.Existing loading dock required some modifications to accommodate transfer of animals for Vivarium. These units are modular loading docks, which means they are installed entirely on the exterior of a manufacturing facility or warehouse. Heres a guide on how to design the ideal warehouse loading dock. With no sanitary or stormwater lines on one side of the building, the interior work included putting in a pump to get the sanitary lines over to the other side of the building. Designing and building a successful loading dock area for your warehouse is critical. At this location, site and grading issues needed to be addressed to get the proper slope back to the loading docks, making certain that the correct angle for the trucks coming towards the building is maintained. Keeping water away from the loading docks is a design imperative. A bulk pour foundation and concrete wall were constructed to encompass and underpin the existing building foundation. The solution was to space the docks in this section further apart to avoid the need for expensive structural changes. On one side of the warehouse, the design for eight (8) of the new loading docks would need to accommodate the existing steel structure behind the facade. The first step in the project was to conduct a field survey to verify existing conditions and update the schematic plan based on those field conditions. There are many types of loading dock designs, but not all are configured with efficient, logical, safe, and easy to access criteria. Most boards adequately handle 4.5 & 6 bumper projections without impairing lip penetration into truck opening. We were also on hand to answer any questions that building code officials and contractors may have had during the process. Our firm provided design documentation for the new 20 docks, detailing of site/interior modifications for a proposed tenant, architectural design, structural engineering services, and civil engineering design assistance. The scope of work also included adding concrete retaining walls with fall protection, and site modifications to lower the existing grade at the new dock positions to a height to allow warehouse equipment to access the trucks. Twenty (20) new Blue Giant overhead loading dock doors and dock levelers were designed and installed by our team, with modifications to the existing building structure and the underpinning of the existing footing as required. Offering free loading dock equipment estimates, competitive prices, specifications, brochures via our website and distributors. Whatever loading dock equipment you need, our connections with Serco, Wayne Dalton, TKO, and Rytec products will help perfect productivity around your dock and warehouse. Since 1940, Chalfant has been serving the nation as the 'Original Dock Seal Manufacturer' and world communities with 'Quality Made, Built To Last' loading dock equipment. The single-story facility started with only 4 loading docks, but with the new addition, now boasts twenty-four (24) loading docks, 8 drive-in bays, and a 31’ ceiling height. Southern Dock Products works closely with some of the Biggest Manufacturers in our Industry. Suburban Management Company’s 143,092-square-foot warehouse spans 16 acres and is conveniently located less than 35 miles from the Philadelphia International Airport.
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